AC and DC High Voltage Test Systems

Our AC Hipot Test Equipment is designed to ensure the reliability and safety of electrical insulation in various power systems. By applying high voltage to the equipment under test, our hipot testers can identify potential weaknesses in the insulation, preventing future failures and ensuring compliance with industry standards.

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+1 323 522 4623

Key Features:

  • Wide Range of Voltage Output: Our hipot testers can provide a wide range of voltage outputs to suit different testing requirements, ensuring versatility and adaptability.
  • High Precision and Accuracy: Equipped with advanced measurement technologies, our AC Hipot Test Equipment delivers precise and accurate test results, enabling users to make informed decisions.
  • User-Friendly Interface: With an intuitive interface, our equipment is easy to operate, reducing the learning curve and increasing productivity.
  • Safety Features: Our hipot testers come with built-in safety features, including overcurrent protection, zero start interlock, and emergency stop functions, ensuring the safety of operators and the equipment.
  • Durable and Reliable: Designed for rugged use, our equipment is built to last, providing reliable performance even in harsh testing environments.

Applications:

  • Transformers: Ensures the insulation integrity of power transformers.
  • Cables: Tests the dielectric strength of high-voltage cables.
  • Switchgear: Verifies the insulation properties of switchgear equipment.
  • Motors and Generators: Checks the insulation resistance of motors and generators.
  • Bushings: Assesses the dielectric strength of bushings.

Voltage Selection by Equipment Rating

Equipment Rated VoltageRecommended Test Voltage
≤1kV2kV to 5kV
1kV to 5kV5kV to 10kV
5kV to 15kV10kV to 30kV
15kV to 30kV30kV to 50kV
30kV to 66kV50kV to 100kV
>66kV100kV and above

Choosing the Right Transformer

Test ScenarioRecommended Transformer TypeReason
Testing low-voltage motors and small transformersDry-TypeCost-effective and portable for on-site testing.
Testing medium-voltage transformers or cablesOil-ImmersedReliable insulation and cooling for medium to high voltages.
Testing GIS or ultra-high voltage systemsGas-InsulatedCompact, sealed design suitable for high voltages and harsh environments.
Portable testing in a controlled environmentDry-TypeLightweight and easy to move for routine applications.
Long-duration high voltage testingOil-ImmersedEfficient cooling and insulation for extended test durations.
Testing in humid or extreme environmentsGas-InsulatedHermetically sealed, unaffected by environmental conditions.

Comparison of Test Transformers

ParameterDry-Type TransformerOil-Immersed TransformerGas-Insulated Transformer
Voltage RangeLow to Medium (<100kV)Medium to High (up to 750kV)Ultra-High (up to 1000kV)
Cooling MethodAir-cooledOil-cooledGas-cooled (e.g., SF₆)
PortabilityLightweight and portableHeavy, less portableCompact but heavier
Environmental SuitabilityIndoor, clean environmentsOutdoor, harsh environmentsHarsh or humid environments
MaintenanceMinimalModerate (oil testing required)Minimal
CostLowModerateHigh
ApplicationsLow-voltage systems, motorsTransformers, cables, switchgearGIS, extra-high voltage systems

Product Range:

  1. Portable AC Hipot Testers:
    • Lightweight and portable, ideal for on-site testing.
    • Suitable for testing medium voltage equipment.
  2. Stationary AC Hipot Testers:
    • Designed for high voltage applications.
    • Ideal for laboratory and manufacturing environments.

Technical Specifications:

  • Input Voltage: AC 220V or 380V
  • Output Voltage of Control Unit: AC 0-250V or 0-430V
  • Output Current of Control Unit: 0-5A/10A/15A/50A (customizable)
  • Capacity: 0-3kVA/5kVA/10kVA/15kVA/20kVA/30kVA/50kVA/100kVA (customizable)
  • Output Voltage of HV Unit: 0-50kV/100kV/150kV/200kV (customizable)
  • Output Current of HV Unit: 0-50mA/100mA/150mA/200mA/500mA/1000mA/2000mA (customizable)
  • Timing Range: 0-9999s
  • Environmental Temperature: -20℃ to 50℃
  • Voltage Accuracy: ≤ 1.0% ± 1 digit (Full Scale)
  • Current Accuracy: ≤ 1.0% ± 1 digit (Full Scale)

10kVA 100kV AC and DC High Voltage Test Systems

Control Unit Specifications
  • Power: AC 220V ± 10%, 50Hz
  • Capacity: 10kVA
  • Rated Output: AC 250V
  • Rated Output Current: 40A
  • HV Voltmeter Range: AC 0-100kV, DC 0-140kV
    • Accuracy: 1.0% of reading + 1 digit (F.S)
  • LV Ammeter Range: 0-50A
    • Accuracy: 1.0% of reading + 1 digit (F.S)
  • Timing Range: 0-9999s
  • Metering: Digital display
HV Unit (Oil Type Testing Transformer) Specifications
  • LV Side Voltage: 0-200V
  • LV Side Current: AC 0-50A
  • HV Side Voltage: AC 0-100kV, DC 0-140kV
  • HV Side Current: AC 100mA
  • Capacity: 10kVA
  • Rating: 100% rated 1 minute, 50% continuous
  • Measuring Voltage: AC 0-100V
  • No-Load Current: < 3.5%
  • Impedance Voltage: < 8%

5kVA 50kV AC and DC High Voltage Test Systems

Control Unit Specifications
  • Power: AC 220V ± 10%, 50Hz
  • Capacity: 5kVA
  • Rated Output: AC 200V
  • Rated Output Current: 25A
  • HV Voltmeter Range: AC 0-50kV, DC 0-70kV
    • Accuracy: 1.5% of reading ± 1 digit (F.S)
  • LV Ammeter Range: 0-30A
    • Accuracy: 1.5% of reading ± 1 digit (F.S)
  • Timing Range: 0-9999s
  • Metering: Digital display
HV Unit (Oil Type Testing Transformer) Specifications
  • LV Side Voltage: 0-200V
  • LV Side Current: AC 0-25A
  • HV Side Voltage: AC 0-50kV, DC 0-70kV
  • HV Side Current: AC 100mA
  • Capacity: 5kVA
  • Rating: 100% rated for 1 minute, 50% continuous
  • Measuring Voltage: AC 0-100V
  • No-Load Current: < 4%
  • Impedance Voltage: < 10%

15kVA 150kV AC and DC High Voltage Test Systems

Control Unit Specifications
  • Power: AC 380V ± 10%, 50Hz
  • Capacity: 15kVA
  • Rated Output Voltage: AC 0-400V
  • Rated Output Current: 37.5A
  • HV Voltmeter Range: AC 0-150kV
    • Accuracy: 1.5% of reading ± 1 digit (F.S)
  • LV Ammeter Range: 0-37.5A
    • Accuracy: 1.5% of reading ± 1 digit (F.S)
  • Timing Range: 0-9999s
  • Metering: Pointer and digital display
HV Unit (Oil Testing Transformer) Specifications
  • LV Side Voltage: 0-400V
  • LV Side Current: AC 0-37.5A
  • HV Side Voltage: AC 0-150kV
  • HV Side Current: AC 100mA
  • Capacity: 15kVA
  • Rating: 100% rated for 1 minute, 50% continuous
  • Turns Ratio (HV/LV): 1500:1
  • Measuring Voltage: AC 0-100V
    • Accuracy: 1.0% of reading ± 1 digit (F.S)
  • No-Load Current: < 4%
  • Impedance Voltage: < 8%

30kVA 200kV AC and DC High Voltage Test Systems

Control Unit Specifications
  • Power: AC 400V ± 10%, 50Hz
  • Capacity: 30kVA
  • Rated Output Voltage: AC 0-400V
  • Rated Output Current: 75A
  • HV Voltmeter Range: AC 0-100kV
    • Accuracy: 1.5% of reading ± 1 digit (F.S)
  • LV Ammeter Range: 0-79A
    • Accuracy: 1.5% of reading ± 1 digit (F.S)
  • Timing Range: 0-9999s
  • Metering: Pointer and digital display
HV Unit (Oil Testing Transformer) Specifications
  • LV Side Voltage: 0-380V
  • LV Side Current: AC 0-79A
  • HV Side Voltage: AC 0-100kV
  • HV Side Current: AC 300mA
  • Capacity: 30kVA
  • Rating: 100% rated for 1 minute, 50% continuous
  • Turns Ratio (HV/LV): 1000:1
  • Accuracy: 1.0% of reading ± 1 digit (F.S)
  • No-Load Current: < 4%
  • Impedance Voltage: < 8%

Recommended Capacities for Common Applications for AC and DC hipot test system

Test ObjectTest VoltageRequired Capacity
Small motors and transformers5kV1–3 kVA
Medium-voltage transformers (11kV)30kV5–10 kVA
Long cables (5km, 33kV)50kV50–100 kVA
High-voltage transformers (110kV)75kV to 100kV30–50 kVA
GIS systems (220kV)150kV and above100–200 kVA

Why Choose Our AC Hipot Test Equipment?

  • Compliance with Standards: Our equipment complies with international standards, including IEC, IEEE, and ANSI, ensuring reliable and standardized testing.
  • Customizable Solutions: We offer tailored solutions to meet specific customer requirements, providing flexibility in testing scenarios.
  • Expert Support: Our team of experts is available to provide technical support and guidance, ensuring you get the most out of your testing equipment.

Contact Us:

For more information about our AC Hipot Test Equipment or to request a quote, please contact us at email: Sale@hvtesttech.com or call us: +1 323 522 4623

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